From Design to Support

For manufacturing customers

The optimal fluid control solution to resolve on-site issues.

Stable fluid control technology is required for manufacturing line automation, labor savings, and high quality.
Regardless of industry, application, or material, Pyles Japan will propose the optimal fluid control device for your site.
We handle everything from design to implementation and after-sales support.

Processes and materials in which Pyles products are used

Response process (example)

接着・シーリング

🧴 Adhesion and sealing

塗布・滴下

💧 Coating/Dripping

計量・混合

⚖ Measuring/mixing

注型・充填

🧪 Casting/filling

攪拌・搬送

🔁 Stirring/Transportation

真空注入

🕳 vacuum injection

Compatible materials (examples)

    • Adhesives (epoxy, silicone, etc.)
    • Sealing materials (urethane, polysulfide, etc.)
    • Lubricants and grease
    • hot melt
    • Synthetic resin materials, paints, chemicals, etc.

Three reasons why it is chosen by manufacturing sites

❶ Compatible with all viscosities and liquid properties

We handle a wide range of products, from one-component and two-component, to multi-component, high-viscosity and low-viscosity. We also excel in small-lot production and high-precision discharge control.

❷ Customizable equipment selection

In addition to introducing individual products, we also flexibly support line construction and system design according to the application.

❸ On-site implementation support

Our experienced sales engineers will listen to your on-site situation and provide support, from proposing the most suitable equipment to delivery and adjustment.

We will make proposals tailored to your company’s challenges.

Please feel free to contact us even if your fluid type or application is special.
We will listen to your on-site situation and propose the most suitable product and installation method.

For customers in the development and design department

We support your design and development with fluidic devices that combine ease of use and precision.

Development and design require precision and reliability down to the micron level.
Pyles Japan flexibly designs and proposes optimal control devices based on the characteristics of the fluid material and the process.
We provide a smooth transition from prototyping to implementation, verification, and mass production.

Issues and needs at development and design sites

We respond to your requests for “the kind of equipment I want” with our technology.

Common development challenges
  • 💧 Want to apply ultra-high viscosity materials at high speed?

  • ⚖ You want to accurately control the blend ratio (e.g., two-component mixing)

  • 🧪 Looking ahead to scaling up from prototyping to verification and mass production

  • ⚙ I want it to fit into a small space

  • 🔁 I want to change the specifications based on feedback after development

  • 🛠 Equipment that can handle special materials and viscosities is required

Technical proposals from a “development perspective” that directly lead to problem solving

✔ Abundant control know-how

→ Supports highly difficult processes in the industry, such as minute and continuous dispensing, slow mixing, and vacuum injection

✔ Flexible customization support

→ It’s OK even if there is no user specification. We can also handle concept design based on your request.

✔ Direct dialogue between engineers

→ Our engineers will accompany you from technical meetings to specification determination and prototyping support

How to proceed with design and development

We also support the process of instrumentation.

ヒアリング

1. Hearing
(Materials, purpose, site requirements)

構想設計と技術提案

2. Concept design and technical proposal

試作評価機のご用意・検証サポート

3. Provision of prototype evaluation equipment and verification support

仕様決定・本機製造

4. Specification determination and machine manufacturing

導入/立ち上げ/改良調整対応

5. Introduction/launch/improvement and adjustment support

Professional technical support information

We work in collaboration with on-site engineers to find the optimal solution.

  • Direct consultation with engineers possible

  • Supports linking with CAD designs, circuit diagrams, etc.

  • Information protection system in place through NDA agreement

Please contact us first with your ideas.

It is precisely during the development stage that it is valuable to have an engineer’s perspective to accompany you.
We provide a wide range of support, from material selection and process design to equipment installation.

Maintenance and support system information

Peace of mind even after installation.
A nationwide maintenance and parts supply system ensures long-lasting equipment.

The true value of a product is tested after it’s installed.
With a nationwide support system and an abundant parts stock, Piles Japan provides solid support for stable operation on site.
You can trust us with preventive maintenance, repairs, modifications, and technical consultations.

Long-term use with peace of mind, complete after-sales support

✔ Nationwide service network

By working with partner companies and distributors across the country, we can respond quickly regardless of region, and we can also flexibly respond to emergency visits.

✔ Rapid supply with abundant parts inventory

We have a large stock of parts, mainly for products that we have been handling for many years, and we can quickly arrange replacement parts and consumables.

✔ Consistent support from the start

When the equipment is delivered, we also provide setup, initial settings, and operation training.We provide support from the initial stage of implementation so that you can make the most of the equipment.

Frequently asked questions and support

TroublePyles’ response
Sudden equipment shutdownMaintenance contracts allow for immediate response and alternative proposals
Problems caused by long-term useRegular inspections based on maintenance history
I don’t know how to operate itOperation manual provided, remote lectures available
Adapting to new materialsThis can be done by changing the settings of the existing equipment or replacing the nozzle.
Part replacement for older modelsWe will follow up by stocking up or proposing equivalent or alternative products.

Various support menus to provide peace of mind

  • 🧰[Regular maintenance]
      We propose inspection and parts replacement plans based on operating conditions and frequency of use.

  • 🔧[Repairs and on-site support]
      On-site repairs in the event of equipment malfunctions, in-factory adjustments, and replacement proposals

  • 🛠[Modifications and upgrades]
      We also accommodate specification changes in response to changes in use or production lines.

  • 📚[Operation training]
      We can handle implementation and changes in personnel. On-site guidance and training materials are also available.

  • 📦[Immediate delivery of consumable parts]
      Frequently used parts such as seals, nozzles, and packings are always available

Post-implementation support flow

A consistent support system from installation to after-sales

1.導入・立ち上げ

1. Introduction and launch

操作トレーニング実施

2. Operation training

初期使用後のフォローアップ

3. Follow-up after initial use

保守契約のご提案

4. Maintenance contract proposal

点検・修理・改造対応

5. Inspection, repair and modification support

継続的な運用支援

6. Ongoing operational support

FAQ

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Can you repair older models?

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Repairs are possible depending on the product. Please contact us first with the model number and symptoms.

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Can local factories handle this?

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We have partners across the country, so please feel free to contact us.

In the unlikely event of a problem, we will respond immediately.

We have a system in place to respond immediately to any requests for repairs, maintenance, parts, estimates, technical consultations, etc.

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